The BigPaws™ Orthopedic Dog Bed is a premium-grade, large-breed dog bed developed to provide long-lasting support and comfort for aging pets, dogs with joint issues, or any pup who loves a luxurious place to rest. Oxta Design partnered with the client to bring this vision to life—from initial concepts and ergonomic research to product engineering and manufacturing support.
Crafted with high-density memory foam, orthopedic layering, and pet-safe materials, BigPaws was built to improve rest and recovery for dogs while delivering a product that pet owners can trust.
With pet wellness products growing rapidly in Australia and globally, our client aimed to position BigPaws as a top-tier orthopedic dog bed that offers more than just softness. The brief called for a durable, supportive, and aesthetically pleasing pet bed, particularly suited for large breeds such as Labradors, Great Danes, and German Shepherds.
Our scope covered every stage: ergonomic research, 3D modeling, materials sourcing, and preparing the design for scalable production.
Creating a pet product that prioritises health, hygiene, and longevity brought a set of very specific technical and user-centered challenges:
Orthopedic Support: Engineering a multi-layer memory foam structure that provides real pressure relief, not just marketing fluff.
Sizing & Stability: Accommodating large and heavy breeds without sagging or losing shape over time.
Washability: Designing a removable, washable cover that’s durable, non-toxic, and resistant to chewing or scratching.
Material Safety: Ensuring all components—foam, fabric, stitching—meet safety standards for pets with sensitive skin or allergies.
Cost-Effective Manufacturing: Balancing premium materials with competitive pricing for online retail and bulk production.
The goal was to create a veterinarian-recommended orthopedic dog bed that pet owners would be proud to place in their home. Key design and engineering objectives included:
Design a premium pet bed that reduces joint pressure and supports spine alignment for medium to extra-large dogs.
Use medical-grade, CertiPUR-US® certified memory foam for safety, comfort, and long-term durability.
Incorporate a washable outer cover with anti-slip base and water-resistant lining to protect the foam core.
Ensure modular construction for easy packaging, shipping, and assembly by end users.
Deliver CAD and DFM documentation to streamline production and reduce time-to-market.
The final BigPaws™ Orthopedic Dog Bed is a thoughtfully engineered, high-comfort solution that’s already received strong attention from retailers and pet owners alike.
Oxta Design delivered:
A structurally sound multi-layer foam core, rigorously tested for firmness, recovery, and weight distribution
A removable, heavy-duty fabric cover designed for repeated machine washing and daily wear
CAD models, prototypes, and full DFM (Design for Manufacturing) documentation to guide seamless production
A product line ready for scaling into multiple sizes and colours
Packaging and branding considerations to align with the premium, health-focused positioning
BigPaws has quickly become a go-to choice for dog owners seeking a long-term solution for their pet’s comfort and joint health—delivering real value and results.
From orthopedic dog beds to smart pet accessories, Oxta Design works with brands across Australia to create products that are functional, manufacturable, and deeply user-focused. We take care of the design and engineering—so you can focus on growing your brand.
